Will Burt Night Scan Chief Technical Information Page 1

Night Scan Chief NIGHT SCAN CHIEF INSTALLATION, OPERATION & MAINTENANCE MANUAL The Will-Burt Company 169 S. Main Street Orrvill

Night Scan Chief CHAPTER 1 INTRODUCTION 1.1 SAFETY PRECAUTIONS Refer to the Safety Summary for precautions to be observed while operating or serv

Night Scan Chief Revision 1 1-2 1.4 REFERENCE DATA The reference data for the Chief given in Table 1-1 is not inclusive of all models. Please

Night Scan Chief Mast Loads It is important that the mast be securely mounted to a sturdy platform, which will not overturn during operational loa

Night Scan Chief CHAPTER 2 INSTALLATION Safety Instruction -Trained Personnel Only! Only trained and qualified personnel should perform installat

Night Scan Chief 2.3 UNPACKING Unpack the Night Scan Chief as follows: 1. Carefully open and remove all parts from shipping container. o Lift

Night Scan Chief 33.0 40 1/8" (6FT. MAST) 11.0 46 1/8" (7.5FT. MAST) SADDLE MOUNTINGHOLES (n.56" SEE NOTE) BASE MOUNTINGHOLES (n.

Night Scan Chief Surface mounting For a surface mount installation, four #8 screws, nuts and lock washers must be provided by the installer. The

Night Scan Chief Table 2-2. Handheld Remote Control Connector Pin-out HHRC Pin Pin Function To Pin of DC Power Connector Recommended Wire Ga. A +

Night Scan Chief 2.9 INSTALLING THE WARNING LIGHT As required by NFPA regulations, a red flashing or rotating light, located in the driving compar

Night Scan Chief Revision 1 2-7 present. Contact with combustible materials can cause ignition resulting in fire or explosion. Before operating

Night Scan Chief Revision 1 3-1 CHAPTER 3 OPERATING INSTRUCTIONS All operators must read the Operation section of this manual and be properly tr

Night Scan Chief 3.1 THEORY OF OPERATION – MECHANICAL Night Scan Chief – Mast The Night Scan Chief operates using a DC powered actuator to driv

Night Scan Chief PHOTOINTERUPTERFLAG Figure 3-2 Photo Interrupter and Flag 3.2 THEORY OF OPERATION – ELECTRICAL The Chief control is based on a

Night Scan Chief control by pulling the switch operator. This is a momentary function, and the switch will return itself to a neutral position on it

Night Scan Chief Auto-Up function is accomplished by two rapid sequential activations of the “Mast Up” button within a half second period of time. T

Night Scan Chief the hardwired remote control) involves giving two quick successive depressions of the “Mast Down” button (within ½ second). This wi

Night Scan Chief Revision 1 3-7 COVER SCREWSPIN & E-CLIPRIGHT SIDECOVERKNURLEDPIN Figure 3-3 Cover and Screw Removal for Manual Stow (Ni

Night Scan Chief Revision 1 i WARRANTY The Manufacturer warrants its products to be free from defects in material and workmanship for a pe

Night Scan Chief CHAPTER 4 MAINTENANCE AND SERVICE INSTRUCTIONS 4.1 INTRODUCTION This section of the manual describes routine maintenance procedu

Night Scan Chief 6. Exhaust the mast completely. Allow several minutes for the lubricant to settle and spread around the wear ring and seal at the

Night Scan Chief 7. Cycle the mast several times, checking that the mast is plumb each time. Adjust the switch if necessary. 8. Replace cover. GA

Night Scan Chief Adjusting the Magnetic Switch The Magnetic Switch is located on the mast base tube. In the Night Scan Chief, the magnetic switc

Night Scan Chief 9. Initiate and raise the mast to 90 degrees. Replace the RCP cover. J4++++++++POINTERS @ HOME POSITION Figure 4-3 Flag Settin

Night Scan Chief S2 Figure 4-4 DIP switch location: Chief base board To set the operational mode for the RCP board, locate the DIP switch S1 (se

Night Scan Chief 4.4 SYSTEM SCHEMATICS A system schematic is given in order to aid in electrical troubleshooting as outlined in the following sect

Night Scan Chief BLKWHTBLKREDGRYVIOGRN|13||12||11||14|DOWNBLKREDBLUWHTBLKMAST DOWNBRNBLUBLKBRNYEL/GRN|6||3||5|L2L1|4|L1L2|9||7||10|YEL/GRN|8|INTERNA

Night Scan Chief |8|YEL/GRN|7||10||9|YEL/GRN|5||6||3||4||13||12||11||14|18GA RED18GA BLK18GA RED18GA BLKTO RIGHTLIGHTSREDWHTGRN/YELGRN/YELWHTREDTO L

Night Scan Chief 4.5 TROUBLESHOOTING ELECTRICAL Operating Environment One of the most common causes of improper operation is trying to operate

Night Scan Chief mast path, and confirm that the proximity switch is being properly activated. Err 1,07 Unrecoverable Communication Error The Base

Night Scan Chief schematics in section 4.4 Err 1,13 Mast Nested Proximity Switch Disagreement The proximity switch sensing the mast actuator at al

Night Scan Chief outputs wired backwards and 3 of J3 may need to be swapped. The proximity switch not being energized could also cause it. Place a m

Night Scan Chief 4.5.1.2 RCP Board The remote control positioner (RCP) board is located in the positioner at the top of the mast and is assigned u

Night Scan Chief Err 2,07 Unrecoverable Communication Error The RCP board has not sent out communications recently Bad connection in communications

Night Scan Chief Err 2,13 Pan Right Limit The left pan photosensor was made before the right photosensor indicating wrap around or the right photos

Night Scan Chief 4.5.1.3 Remote Control(s) Board The handheld remote control board is located in the handheld unit and is assigned unit number thr

Night Scan Chief Warning Codes Warning codes are presented on the LED eight-digit alphanumeric display. The codes are a combination of numbers th

Night Scan Chief Revision 1 4-19 4.6 TROUBLESHOOTING MECHANICAL Table 4-5. Mechanical Troubleshooting Symptom Root Issue Troubleshooting Seq

Night Scan Chief TABLE OF CONTENTS 0. SAFETY SUMMARY I 1. INTRODUCTION 1-1 1.1 Safety Precautions ...

Night Scan Chief CHAPTER 5 PARTS LIST 5.1 PART LISTS Table 5-1. Night Scan Chief Base Assembly Parts List Mark No. Description Part Number 1 Ba

Night Scan Chief 28 Shim Washer 4122601 29 External Retaining Ring 3401 30 Spacer 4121301 31 Internal Retaining Ring 3783 32 Pivot Block 4121001

Night Scan Chief 16242318517413 Figure 5-2 Base Right Side 31283233333228313026272829MAST BOTTOM25 Figure 5-3 Exploded View – Mast Pivot Asse

Night Scan Chief Table 5-2. Remote Control Positioner Assembly Parts List Mark No. Description Part Number 1 Remote Control Positioner Frame 41

Night Scan Chief Revision 1 5-5 81342065231717719813918261411115 1256201021221616 Figure 5-4 Exploded View - Remote Control Positioner (RCP)

Night Scan Chief Revision 1 6-1 CHAPTER 6 REVISIONS Revision 0, October 2007: Initial Release. Revision 1, December 2007: Update base schemati

Night Scan Chief Revision 1 7-1 CHAPTER 7 SOFTWARE REVISIONS 7.1 INTRODUCTION There are several circuit boards in the Chief system. Each has it

Night Scan Chief Revision 1 ii 7. SOFTWARE REVISIONS 7-1 7.1 Introduction ...

Night Scan Chief CHAPTER 8 APPENDICES Revision 1 8-2

MATERIAL SAFETY DATA SHEET The Will-Burt Company Orrville, Ohio 330-682-7015 SECTION A: IDENTIFICATION AND EMERGENCY INFORMATION Product Name: Mast L

SECTION D: PHYSICAL HAZARDS Stability: Conditions to Avoid: Stable Strong Oxidants Incompatibility: Strong Oxidants Decomposition

SECTION F: EMERGENCY AND FIRST AID PROCEDURES Skin contact: Remove contaminated clothing and wash with soap and water. If irritation occurs get medi

WILL-BURT PRODUCT REGISTRATION AND EVALUATION RETURN WITHIN 90 DAYS FROM DATE OF PURCHASE PLEASE COMPLETE THIS FORM AND RETURN TO WILL-BURT USING TH

FORM No. ENG- 330 - 95 – 03

Night Scan Chief SAFETY SUMMARY SIGNAL WORD DEFINITION Per the ANSI Z535.4 standard, the following signal words and definitions are used to ind

Night Scan Chief SPECIFIC SAFETY PRECAUTIONS The following are safety precautions that are related to specific procedures and therefore appea

Night Scan Chief Revision 1 iii Safety Instruction -Trained Personnel Only! Only trained and qualified personnel should perform installati